Today we have a very special episode, where Gerhard gets to share his favourite learnings from Steve Jobs. If it wasnât for his determination to build a better personal computer, Gerhard would have most likely continued with a career in physics.
We know what youâre thinking: itâs crazy and impossible to interview Steve Jobs, but on his 10th memorial anniversary, Gerhard was determined to combine the things that Steve said with his passion for computers, automation, and infrastructure.
Live your life and ship your best stuff because thereâs nothing like the present.
Thank you, Steve.
Steve Jobs: One of the things you learn when you start building factories is that warehouses are really bad, right? Warehouses are bad, because you tend to put things in them. And inventory is really bad; inventory is really bad because if itâs defective, you donât find out about it for a while, and you donât close the quality feedback loop with a vendor, and correct the problem till theyâve made a zillion of them. What you want to do is find a problem, the first one that comes in the door, and stop them from making more until you fix the problem. So warehouses also cost money, because you put all this stuff in them, and the stuff - you have to go borrow money from the bank or use money that could be used in a more productive purpose. So warehouses are bad, and you want to go to JIT; Iâm sure youâve studied this all, and studied examples.
I was walking through the Mac factory one day, and the two biggest pieces of automation we put in were a giant small parts storage and retrieval system; there were these totes that ran around. And the second one was this giant burn-in system at the end; a few tens of millions of dollars worth of equipment. And I realized, unfortunately too late, that both of them are warehouses. Theyâre just high-tech warehouses. So when we looked at NeXT, we said, âNo warehouses of any kind. We have a true JIT factory. Stuff comes in and is delivered right to the point of use on the factory floor. There is no warehouse. Deliveries are made daily, sometimes more frequently than that. There is no outgoing warehouse. Everything is visible.â
And the reason that we were able to do a lot of what weâve done is because when we were learning about manufacturing Mac, we hired a Stanford Business School professor at the time named Steven Wheelwright⌠And he did a neat thing, he drew on the board a chart. The first time I met him, he said, âYou can view all companies from a manufacturing perspective this way. You can say â thereâs five stages. Stage one is companies that view manufacturing as a necessary evil. They wish they didnât have to do it, but damn it, they do. And all the way up through stage five, which is companies that view manufacturing as an opportunity for competitive advantage.â We can get better time to market and get new products out faster. We can get lower costs. We can get higher quality.
[47:58] And in general â you can sort of put the American flag here, and put the Japanese flag in here⌠[laughter] And thatâs changing, however. Thatâs changing. And itâs changing because people like you are going into manufacturing. Big companies are starting to realize that we were great at this one time, and then we took it for granted. Ad people are starting to pay good salaries now and get good people. So we want to be one of these and we try very hard.
By the way, just going back to software for a minute⌠I often apply this scale to computer companies and how they look at software. See, I think most computer companies are stage one - they wish software had never been invented. I think thereâs only three companies here, and thatâs us, Apple and Microsoft in stage five. We start everything with the software and work back. But anyway, going back to manufacturing⌠We started looking at the factory as a software problem. And the first people we hired in the factory were some software engineers; we convinced them to move from R&D into software, which was not easy. We had to give them bonuses, we had to cajole them, we had to promise them they could come back if they hated it⌠And they went over there, and we said âThis is really just a software problem with interesting I/O devices called robots, thatâs all it is.â And so we started building the software first.
And our first robots that we got, we specâd them out, and we bought them completely turnkey, with the robot arms on them and all the electronics, and the software to control them. And we specâd it out, but we didnât write it. And they worked okay. Some of them are still in use, but they werenât great. And being software folks - we werenât real happy. They werenât elegant. We couldnât do what we wanted with the robots. We couldnât tie in a quality information system to them, and all this other stuff we wanted.
So the second generation, we specâd out the hardware and had somebody build the hardware for us, but we wrote all the software on our own computers. Weâre object-oriented, so we started writing robot objects, quality objects, all sorts of objects to control this factory. And we found out our computer was great for it. And so our whole factory now runs on this object-oriented factory and quality system. The last generation, our latest generation of robots, which weâve deployed this year, we actually built the hardware.
Iâve been to Japan a lot of times, maybe 30-40 times, and I loved to tour factories over there⌠And they always amaze me, because they built everything themselves, they werenât afraid of anything. They needed a robotâtheyâd try to buy one, but if they couldnât, theyâd actually engineer it and build it. And youâd think this was really expensive, but we found out itâs pretty cheap. Itâs actually cheaper than buying them. And so weâve actually now designed and specâd our own robots; we donât mill the metal or anything we get them all made we put them all together, and we do the software top to bottom, and we have now some extraordinarily advanced robots in the factory. And our computers are built start to finish on the key components, completely untouched by human hands.